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03-04 Chevy Duramax / 01-04 GMC Duramax 6.6L Installation Instructions

August 29th, 2009 · No Comments

Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WATER INGESTION IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned using the Airaid Filter Tune-Up Kit periodically.

Remove Factory Intake Assembly
a) Carefully disconnect and remove the mass air sensor using the supplied T-20 security bit (save for later use). See Fig#1
b) Remove the filter minder and rubber grommet and save for re-installation. See Fig#2
c) Loosen the two hose clamps on either end of the factory intake tube and remove the tube from the vehicle.
d) Remove the factory air box: the air box “pops” out of place, simply pry it out of position and remove.
e) Using a 10mm socket, remove the 5 bolts on the base of the factory air box and remove metal base from vehicle.

Assemble the Airaid Intake System
a) Assemble the Airaid Cold Air Dam using the 6 small screws, washers, and nuts provided. See Fig#4
b) Install the black plastic filter adapter, secure using the three ¼-20 bolts provided. See Fig#5
c) Slide the Airaid Premium Filter over the plastic adapter and tighten hose clamp. See Fig#5
d) Press weather strip into place along the top rim of the air dam. See Fig#4 (Hint: start in the corner for easy installation).

Get pdf 03-04 Chevy Duramax / 01-04 GMC Duramax 6.6L Installation Instructions

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