Automotive Manual PDF

SERVICE INTERVALS
Metro
Replace transaxle fluid every 12,000 miles under short trip driving conditions. Under long trip driving conditions, change fluid every 30,000 miles.
Prizm
Under normal driving conditions, no fluid changes are necessary. Under severe driving conditions, change fluid every 30,000 miles or 24 months.
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This air intake kit requires re-calibration of the factory engine management software. If you do not have a way to re-calibrate the engine control module (ECM), do not install this system until you are able to do so.
• Disconnect battery ground.
• Remove gray retaining clip on the bottom side of the MAF sensor, then disconnect MAF sensor connector.
• Disconnect breather tube from bellows.
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The following steps need to be performed from underneath the vehicle:
• Remove the three 7 mm screws holding the front fascia inside the radiator opening.
• Next, remove the 7 mm screws on either side (one on each side). These are the screws holding the bottom of the bumper cover - see picture.
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Disconnect electrical connector for under hood light & unclip electrical connector for under hood light from the radiator shroud. Disconnect the electrical connector from outside air temp sensor located low on the right side of the shroud. Remove the 2 “christmas tree” push fasteners holding the radiator shroud to the condenser. They are located approximately midway up along each side. Raise front of vehicle, follow manufacturer instructions. Use jack stands to support vehicle.
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This high flow fuel pump module fits 1997 to 2003 model year Chevrolet Corvettes. During the 2003
model year GM made a change to the Corvette fuel system. This module will not fit the later 2003
vehicles. The 2003 model year C5 fuel system change over occurred on November 25, 2002. If your
car was built on or after this day, you have the newer fuel system and this module will not work in your
vehicle. If your car is a 2003 model year car and the last six (6) digits of VIN are 114930 or higher, you
have the newer fuel system and this module will not fit your vehicle. Look at page 3 of the instructions
for a picture of the 1997 to early 2003 model year fuel tank design (as seen from under the vehicle).
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Instructions:
• Read instructions completely before beginning installation.
• Installation should take less than one hour with the proper tools.
• As you remove the stock components, pay careful attention to how things were attached or located. In many cases, the components will be reinstalled in the same way as they were removed.
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Attaching motor to linkage assembly
The motors must be attached to the linkage assemblies before continuing the installation process.

Steps 1-3 for Heavy Duty Trucks only! For all other vehicles skip to Step 4.
HD - Short Bed: Remove forward most brake cable guide.
HD - Long Bed: Remove first and third brake cable guide.
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Install plastic brake cable guide (7) in rear of middle body mount. Install new parking brake cable guide (24) in existing frame hole as shown. Remove forward most brake cable guide and replace with new guide (6). Install driver side front linkage in first sheetmetal tab / hole from front. Install threaded clamping plate (13) on top of pinch weld and thread fastener ( 10) into clamping plate and torque to 16 ft-lbs. (22 N m). Next install fastener (12), finger tighten only.
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1. Park the vehicle on a clean, level surface and block the rear wheels for safety.
2. Safely raise the front of vehicle and support with jack stands for safety.
3. Remove the wheels.
4. Measure and record the length of the exposed thread on the torsion bar adjusting bolts for later reference.
DRV__________ PASS__________
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FRONT INSTALLATION
1. Park the vehicle on a clean, level surface and block the rear wheels for safety.
2. Safely raise the front of vehicle and support with jack stands for safety.
3. Remove the wheels.
4. Measure and record the length of the exposed thread on the torsion bar adjusting bolts for later reference.
DRV__________ PASS__________
5. Remove the torsion bar assembly.
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