Automotive Manual PDF

Thank you for the purchase of this rear disc brake kit for the CRF/XR50! Everything is included in this kit to add a rear disc brake to your BBR Perimeter Aluminum Frame kit based motorcycle. If you are adapting this kit to the OEM Honda frame or another aftermarket frame kit, you will need our adapter kit PN 550-HXR-5050. Because installation of this kit is beyond the control of BBR Motorsports, Inc, we cannot accept responsibilty for misuse or improper installation. This kit is intended only for use on off-road motorcycles. These instructions are intended only as a supliment to the proper Honda service manual. If the installation of this product is beyond your technical abilities please refer to qualified service personel.
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This manual must be accessible to the owner/user of this Morse marine product. Includes Installation, operation and maintenance instructions for your Morse marine product. Please read these Instructions through carefully and entirely before beginning Installation.
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Read these instructions completely
Step 1:Take the ignition cover off. Are The Replacement Parts Similar? Compare the replacement part to the original. The replacement part should match, including the mounting hole locations. If not: Double check the application listing with your bike.
Step 2: Remove the flywheel using a proper puller. Remove the baseplate with the original stator. Disconnect the wires from the wiring loom.
Step 3: Remove existing stator coil off the baseplate and cut the wires close to the coil. Replace it with the new unit and feed the new leads though the holes in the baseplate.
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Valve Removal Instructions
1. Place the Assembly Stand on the work surface and set the deck surface of the cylinder head on the protective foam. The Assembly Stand will prevent the head from moving during disassembly
2. Valve Support Selection: Choose the appropriate valve support component. A Shot-Bag or Chamber Plug must be used to hold up the valves while removing the valve locks.
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VS123.V2 Tool Set comprises the timing pins and specialised tensioner adjustment tools required for timing belt replacement on all the variants of the Rover 2.0 diesel engine fitted in MG-Rover, Land Rover and Honda models.

FLYWHEEL LOCKING PIN - VS170/1
VS170/1 Locking Pin is used to lock the crankshaft in its timed position. The pin is inserted through a hole in the gearbox mounting back plate and engages a corresponding hole in the flywheel.
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Before beginning your installation, please note the following:
• Though our products allow for user friendly installation, Supreme Legends USA recommends all installation of our product to be done by a qualified mechanic or individual.
• Some controls may require additional components not included with your kit. Some instructions may or may not be included such as installation of a brake line or brake banjo switch, minor adjustment of shift rods, or installation of a kickstand bracket on 2000 up FXST models. (extended 2” or 3” models will require longer brake lines and possibly longer shift rods)
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Adapter Installation Location:
The HONASX connects to the 14-pin connector on the back of the factory head unit.
Compatible Radios:
The HONASX is compatible with ‘03-’06 Honda CD changer control head units with 14 pin connector. Note: As vehicle manufacturers continually introduce updated radio models there may be instances where the interface is not compatible. Please contact Technical support if you experience any problems. Have all radio model numbers, vehicle information and symptoms ready when you call.
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STEP 1: BEFORE YOU BEGIN
WARNING: ALL TRAILTECH FLYWHEELS WILL CHANGE THE PERFORMANCE OF YOUR VEHICLE. It is highly recommended that you spend the time necessary to familiarize yourself with the performance changes, and become comfortable with the way the bike produces power with the new part.
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INSTALLATION:
1. POSITION RACK SQUARELY ON TRUNK LID AS FAR FORWARD AS POSSIBLE WITHOUT ALLOWING ENDS TO RUB ON PASSENGER BACKREST SECTION.
2. LIFT RACK SLIGHTLY AND PLACE THREE 3″ - 4″ PIECES OF MASKING TAPE UNDER EACH OF THE REAR LEGS. (FIG B).
3. USE A MARKING PEN TO OUTLINE EACH OF THE FOUR MOUNTING LEGS ONTO THE TAPE STRIPS.
4. REPOSITION THE RACK OVER THE MARKED CIRCLES TO MAKE CERTAIN THE RACK IS IN THE EXACT LOCATION YOU DESIRE. (IF NECESSARY, REMARK ANY INCORRECT CIRCLE MARKINGS.)
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The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.

NOTE:
• Be careful not to damage the body paint finish.
• Body side moldings should only be installed if the ambient air temperature is 15°C (60°F) or above.
• To allow the adhesive to cure, do not wash the vehicle for 24 hours. Please advise the customer.
• These installation instructions show the left body side moldings being installed. The same procedure applies to installing the right body side moldings.
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