Automotive Manual PDF

NOTE: Read all instructions before starting any work.
1. Remove the O.E. front pipe/muffler/tail pipe assembly from the vehicle. Lubricate the rubber isolators with WD-40, or a similar lubricant, to aid in removing the rod hangers. The O.E. system will not come off in one piece. Cut the system between the rear axle and the muffler. […]

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Getting started
a) Make sure vehicle is parked on a level surface, and set parking brake.
b) Disconnect negative battery terminal.
c) If engine has run within the past two hours let it cool down.
Removing the stock air inlet system
a) Remove the stock air box assembly and attaching hardware from inside the fender well.
b) Disconnect breather hose from […]

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Relieving fuel pressure
a) Remove the fuel fill cap.
b) On models equipped with a 6mm service bolt. (illustrated below) If your vehicle is not equipped with a 6mm service bolt, then proceed to step c.
i) Use a box end wrench on the 6mm service bolt on top of the fuel filter or fuel rail, while holding […]

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Installation requires a professional mechanic. Prior to beginning, inspect the vehicles steering, driveline, and brake systems, paying close attention to the suspension link arms and bushings, anti-sway bars and bushings, tie rod ends, pitman arm, ball joints and wheel bearings. Also check the steering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The overall […]

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Attaching the filter mount
1. Survey the engine compartment for possible mounting locations. Solid structures such as the firewall, fender well, radiator support or frame are normal locations. (Do not mount on engine.) Refer to diagram B for minimum area requirements and consider accessibility for servicing.
2. Refer to diagram A for preferred mounting positions.
3. When the […]

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COMP Camsо Billet Steel Timing Sets are the most reliable units available. They give the installer the ability to fine-tune the powerband of the cam by allowing the cam to be positioned from 0 to 8-degrees advanced or retarded in 2-degree increments. Remember: The camshaft angle is half the crankshaft angle, therefore the camshaft will […]

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Step 1- Determine the Correct Fuel Line Adapter
This section aids in determining the best fuel line adapter in your kit to use to maintain fuel supply for the E3 Fuel Saver 7000.
IMPORTANT
If you have Electronic Fuel Injection (EFI) system with a high pressure fuel line with a “Schrader valve fuel stem” proceed to the section […]

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Turbocharger: REMOVAL AND INSTALLATION
Turbocharger (Removal)
1. Open the hood.
2. Remove the engine cover.
3. Disconnect the charge air cooler inlet and outlet pipes.
4. Label and disconnect the intake air heater element electrical leads, intake air temperature (IAT) sensor electrical connector, manifold absolute temperature (MAP) sensor electrical connector and the pressure hoses.

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INSTALLING THE RADIO GEAR
Skip if already assembled in RTR version
a. Install the receiver switch onto the servo mount beside the steering servo with 2 tap screws.
b. Install the steering servo onto the servo mount with four tap screws. (Note the output shaft should be centered between the chassis frames.)
c. Install the throttle servo onto the […]

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This bulletin is designed to improve the air intake performance and extend the air filter life on garbage refuse trucks by removing the Vacuator style dust cups and installing a Sy-Klone Series 9000 Air Precleaner. Your trucks will experience increased uptime and reduced operating costs.

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