Automotive Manual PDF

This kit has been engineered to be an easy, bolt on upgrade to your standard Jackson Racing supercharger kit. It will raise your boost approximately 2 psi. As such, it has been designed to be a “Race Only” kit. Because of the “Race Only” design criteria, the C.A.R.B. Exemption Order number supplied with your Jackson Racing Supercharger Kit does NOT cover this product. Therefore, this racing boost upgrade is legal in California only on racing vehicles, which may never be used upon a highway. Other states may have laws governing the use of this product. Check local regulations before installation. Our kit was designed with and performs best when used with a good header, cat-back exhaust, and a good high flow air filter. Other non-specified accessories or engine components may affect your specific boost and horsepower output.
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To get the most life and performance from RaceTEX bulk muffler packing, a mu ffler should be repacked with the core in it. Ideally, you would like to fill the front of the muffler first (the end closest to the engine) and work towards the exit. This isn’t always possible as with mufflers that have cores welded to the rear end-cap (Honda CRF150R, White Brothers E-Series for example).
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Read and understand these instructions BEFORE attempting to install this product.
1. Make sure vehicle is parked on a level surface.
2. Set parking brake.
3. Disconnect negative battery terminal.
4. If engine has run within the past two hours let it cool down.
5. The following items will be removed from the vehicle.
(a) The OE inlet tube
(b) The air filter case
(c) Intake air noise resonators (Fig A)
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Removing the stock air inlet system
a) Pry loose the retaining buttons on the lower splash shield.
b) Remove all retaining buttons on the fender liner around the fender well.
c) Carefully pull back the fender liner and splash shield to gain access to the fender well and stock resonator box.
d) Remove the battery from the engine bay.
e) Remove the plastic battery tray.
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A common misconception about nitrous oxide is that it is explosive or flammable. Nitrous by itself does not burn, nor is it explosive. At 565 deg. F, nitrous oxide (N20) breaks apart and forms two parts nitrogen and one part oxygen. Inside an engine, this added oxygen speeds up the combustion process (the nitrogen plays an important part in buffering the reaction). Whenever nitrous is used, additional fuel is necessary; otherwise the added oxygen will act as a blowtorch inside your engine. When used properly, nitrous oxide provides the same benefits as turbo charging or supercharging your engine (extra power is made by burning more fuel and oxygen), but without the added cost or complexities.
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Congratulations on your purchase of the HONDA 750 AERO Thunder Air Filter Kit. We’re sure you’ll be pleased with the new level of performance you’ll experience. This kit should only be installed on bikes that have been jetted (jet kit not included). We recommend that an experienced mechanic perform this conversion. Use the appropriate Honda service manual for reference to complete jetting of carbs. Remember, gasoline is extremely flammable and can be explosive under certain conditions. Work in a well-ventilated area and clean up any spills immediately. Check for leaks before riding.
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Congratulations on your purchase of the Honda 750 Ace & Spirit Thunder Air Filter Kit. We’re sure you’ll be pleased with the new level of performance you’ll experience. This kit should be installed on bikes with After Market Exhaust Pipes only and jetted, (jet kit not included). We recommend that an experienced mechanic perform this conversion. Use the appropriate Honda service manual for reference to complete jetting of carbs. Remember, gasoline is extremely flammable and can be explosive under certain conditions. Work in a well-ventilated area and clean up any spills immediately. Check for leaks before riding.
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Installation Instructions. Read Me!
I. DISCONNECT NEGATIVE (-) BATTERY CABLE
II. Remove Factory Intake Assembly
a) Loosen the factory hose clamps on each end of the factory intake tube assembly.
b) Using a flat head screwdriver, gently pry the radiator hose bracket from the factory intake tube assembly and remove from vehicle.
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These instructions will take you through the installation of your new air intake system for your vehicle. We always recommend that you keep your stock air intake system in storage in case you might need it later.
Kit includes: air filter, air intake tube, bracket, (2) 3” hose clamps, red connecting hose and rubber grommet.
Tools required: Phillips head screwdriver and 5/16” nut driver.
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Installation Instructions:
1. Disconnect negative battery cable. Then loosen all three factory hose clamps located at the Mass Air Flow (MAF) meter and both factory intake tube.
2. Remove black cover on throttle body by pulling up and sliding towards front of truck. It is held by two grommets. Gently pry the radiator hose bracket from the factory intake tube assembly and remove the tube from the vehicle. A flat head screwdriver may be used.
3. Remove the factory air filter base and lid as an assembly. There are no bolts, just friction mounts, so just pull straight up on the air filter base to remove. Then remove the plate that held the base and lid. There are (5) 10mm bolts to unscrew to remove the plate. After everything is removed it should look like the picture above.
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