Automotive Manual PDF

Fitting Instructions
1. A direct replacement for Honda models with 7 bolt head visible pattern on the original item. 1. The fuel kit is supplied pre assembled and only requires simple fixing to the bike.
2. Remove the original assembly complete from the petrol tank.
3. Locate the Tank to Body sealing O-Ring (#7). Position the seal in the recess on the underside of the main body (#2). The petroleum jelly is there to temporary hold the seal in place whilst fitting.
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REMOVING FACTORYAIR DAM
1. To remove factory Air Dam, use a 6” long flat blade screwdriver. The rivets are accessed through the bottom of the bumper behind the factory Air Dam.
2. It will be necessary to remove the factory driving lights by removing the two bolts that hold the plastic light brackets to the bumper. Also remove the nut clips from the bumper.
3. Insert the screwdriver blade into the rivet head slots and twist screwdriver to force rivet inserts downward. Once rivet inserts are 1/4” to 1/2” down, grab with fingers or pliers and pull down, completely removing inserts.
4. After all rivets and lights are removed, use the screwdriver from the front side of Air Dam and pry down on the Air Dam to remove it from the bumper.
5. Next remove the plastic rivet clips from the bottom of the bumper by squeezing the clips and pulling down.
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The Flip tarp is designed and pre-assembled for a drivers side mount, however it can also be mounted on the passenger side by applying some simple modifications. FOR A DRIVERS SIDE MOUNT SKIP TO STEP II.
Modifications for a drivers side mount
a. Locate the power unit mounting plate in the motor assembly.
b. Unbolt the mounting plate and rotate 180 degrees. Re-place bolts.
c. Unbolt the actuator and rotate it until the valves are one bolt pattern off vertical, pointing down and towards the power pack. Re-place bolts. (task is best accomplished with 2 people, one holds the actuator which weighs approx. 50 lbs, and the other removes and places the bolts.)
d. Unbolt the Sun Hydraulic Counterbalance Valve and rotate it 180 degrees. Re-place bolts.
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This mounting clamp will mount to your Grand Vitara’s roof rack using the supplied mounting hardware. The lightbars mounting foot will mount to the bracket. It is recommended that two people do the installation as you will need to adjust both sides of the brackets and feet once it is on the vehicle.
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H2 Hummer Spare Tire Carrier Mounting Instructions
1. Remove both tow loops from rear bumper with 18 MM socket.
2. Remove hinge plate from packaged swing arm assembly. To aid in positioning and support of hinge plate during installation, insert one M12 X 70MM bolt into a driver’s side tow hook mounting hole. The hinge plate can now be temporarily “hung” on the bolt (head of bolt will fit through hole in hinge plate). The hinge plate should be oriented with hinge boss towards passenger’s side (see Photo 1).
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1. Remove negative battery cable, then positive battery cable from the battery. If equipped, the Supplemental Restraint System will be deactivated when the battery is disconnected.
STEERING
2. Lock the steering wheel.
3. Located under the dash, remove the bolt that connects the steering shaft universal joint to the steering column and separate the steering shaft from the steering column.
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