Automotive Manual PDF

1. Pull down chrome collar and carefully unscrew and remove the stock shift knob.
2. Remove the front console cover. Pull up from the front to unclip the clips and remove from the vehicle.
3. Remove the 2 screws securing the front part of the console. Remove any additional screws that may be holding the center part of the console in place, this may vary by year and model. Lift the 2 tabs shown to the right over the center section of the console so that they rest on the outside of the console assembly.
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Since installation of this kit is beyond the control of BBR Motorsports, Inc, we cannot accept responsibility for misuse or improper installation. This kit is intended only for use on off-road motorcycles. These instructions are intended only as a supplement to the proper Kawasaki/Suzuki service manual. If the installation of this product is beyond your technical abilities please refer to a qualified service technician.
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Axle shaft transfer power from transaxle to driving wheels. All axle shafts consist of a shaft and flexible Constant Velocity (CV) joint at each end. Inner CV joint is splined or bolted to transaxle. Outer CV joint is splined to hub assembly and secured by axle shaft nut. The inner and outer CV joints are enclosed by a CV joint boot. The boot maintains lubrication in the joint and prevents contamination from entering the joint. Boots must be replaced when signs of leakage or cracks are present. The Inner CV joint can be repair without replacing assembly. The outer CV joint must be replace as an assembly. There are 3 different types of axle shaft CV joints. The Double Offset Joint (DOJ). The Brifield Joint (BJ) and the Tripod Joint (TJ), (sometimes referred as tripod).
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This kit includes new braided stainless steel brake lines. Installation of these lines requires the entire brake system to be bled following the completed installation and prior to operating the vehicle. Consult your owner’s manual for the proper brake fluid to use for your vehicle. Fluid is not included in this kit.
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Installation Instructions Front
1. Raise vehicle and place jack stands under frame approximately 3” behind front spring shackles. Remove front wheels and shocks.
2. Remove one rivet from the outside of the frame at the engine cross member closest to the OE hose to steel line connection. Attach the 90 degree brake line extension brackets using the 3/8” x ” bolts, nuts, and lock washers.
3. Disconnect front brake line at frame and reroute through extension brackets and secure. CAUTION: Careful attention must be exercised in rerouting. Do not kink, pinch or stretch lines! When both sides have been completed, bleed the brakes. Refill the master cylinder with Dot ap- proved fluid.
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