Automotive Manual PDF

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Bolt mount brackets to vehicle body mounts using metric bolts provided in parts kit. See figure 1.
STEP 4. Position step bar up to the mount brackets and fasten with the 1/2” bolts and washers provided in the parts kit. Secure rear leg of step bar to correct hole location for your vehicle. Tube should not touch vehicle body. See figure 1.
STEP 5. Check to be sure Step Bar is properly aligned with vehicle. Tighten and torque all mounting bracket bolts to 55 FT. LBS.
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These Borla Performance Cat-Back™ Exhaust Systems have been designed for 2006 Chevy Silverado 2500/3500 and 2006 GMC Sierra 2500/3500 each equipped with 6.6L Diesel V8 engine, 2 or 4-wheel drive and automatic or manual transmissions. 140180 is designed for Crew Cab Long Bed; 140181 is designed for Crew Cab Short Bed; 140182 is designed for Extended Cab Long Bed; 140183 is designed for Extended Cab Short Bed.
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Zone Offroad Products recommends this system be installed by a professional technician. In addition to these instructions, profes-
sional knowledge of disassembly/ reassembly procedures and post installation checks must be known. Minimum tool requirements
include the following: Assorted metric and standard wrenches, hammer, hydraulic floor jack and a set of jack stands. See the “Special
Tools Required” section for additional tools needed to complete this installation properly and safely.
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Apply for below vehicle:
2000-2007 Chevy Silverado 1500 Crew Cab
2000-2007 GMC Sierra 1500 Crew Cab
2001-2007 Chevy Silverado HD Crew Cab
2001-2007 GMC Sierra HD Crew Cab

2006 and newer General Motors trucks have a larger cab mount bolt than in previous years. You will need to reuse your factory cab mount bolts when installing this kit on those trucks.
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Removal of stock system:
First using 15mm socket or wrench, remove four (4) nuts at flange located approximately under the passenger side seat. Remove rear exhaust from rubber hangers and remove the system from under the truck.
NOTE: If you have purchased the optional front pipe, Remove the stock front pipe on the truck by removing the exhaust hanger on the transmission using a 13mm socket, then remove the band clamp at the front of the pipe, then remove stock front pipe from the truck. ( Note: the band clamp will be re-used during the installation of your new MBRP system)
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Installation Instruction:
1. Verify all the parts from the list above are present and accounted for. Please read instructions completely before starting.
2. Verify passenger and driver side bracket.
3. Locate the round holes on rocker panel for bracket installation. Insert M8 hex nut on the longer end of U-bolt. Insert U-bolt through the first hole and out through the second hole. Install M8 hex nut on shorter end of U-bolt after it comes through second (more…)

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Removal of stock system:
First using 15mm socket or wrench, remove four (4) nuts at flange located approximately under the passenger side seat. Remove rear exhaust from rubber hangers and remove the system from under the truck.
NOTE: If you have purchased the optional front pipe, Remove the stock front pipe on the truck by removing the exhaust hanger on the transmission using a 13mm socket, then remove the band clamp at the front of the pipe, then remove stock front pipe from the truck. ( Note: the band clamp will be re-used during the installation of your new MBRP system).
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For Chevrolet / GMC models 2500 & 3500, model years 2001-2008, with Duramax diesel engines: Extended Cab Short and Long Bed: also Crew Cab Short and Long Bed.
Note: Each tank has the above identification designation on its top. Please check to be sure the tank is properly identified as the one to fit your truck.
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Install plastic brake cable guide (7) in rear of middle body mount. Install new parking brake cable guide (24) in existing frame hole as shown. Remove forward most brake cable guide and replace with new guide (6). Install driver side front linkage in first sheetmetal tab / hole from front. Install threaded clamping plate (13) on top of pinch weld and thread fastener ( 10) into clamping plate and torque to 16 ft-lbs. (22 N m). Next install fastener (12), finger tighten only.
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