Automotive Manual PDF

Always keep safety in mind when working on your vehicle. Completely read these instructions before installing the kit.

I. Preparing the Vehicle
1. Jack the vehicle up and support the body on jackstands.
2. Remove the rear wheels (Figure 1).
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PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. Determine driver and passenger Mounting Brackets.
3. Hang the inner side of the driver front Mounting Bracket into position by partially threading (1) 8mm x 30mm Hex Head Bolt, (1) 8mm Lock Washer, and (1) 8mm Flat Washer into factory threaded hole on the frame (Figure 1). NOTE: There are two threaded holes by the front mounting location on the frame, use the one towards the rear of vehicle.
4. Attach the opposite side of the driver front Mounting Bracket to the threaded holes on the floor panel of the vehicle by partially threading (2) 8mm x 30mm Hex Head Bolts, (2) 8mm Lock Washers, and (2) 8mm Flat Washers (Figure 1).
5. Locate and cut out the openings in the driver and passenger side trimming templates with a pair of scissors (Page 3 & 4)
6. Fit the driver’s side template onto its respective side plastic rock shields. Position them using two each of the 8mm bolts that will later be used to mount the side bar brackets. Transfer the openings in the templates onto the plastic cover using a magic marker.
7. Now remove the rock shield from the undercarriage of the car. The three front screws can be removed with a 10MM socket. The plastic retainer plugs can be removed with a flat blade screwdriver.
8. Using a sharp knife or pair of shears, cut out the shields as marked using the templates (Figure 2).
9. Insert the inner side of driver rear Mounting Bracket through previously cut out hole on the plastic cover. Hang Mounting Bracket by partially threading (1) 8mm x 30mm Hex Head Bolt, (1) 8mm Lock Washer, and (1) 8mm Flat Washer into factory threaded hole on the frame (Figure 3). NOTE: There are two threaded holes on the frame, use the one towards the rear of vehicle.
10. Attach the opposite side on the driver rear Mounting Bracket by partially threading (2) 8mm x 30mm Hex Head Bolts, (2) 8mm Lock Washers, and (2) 8mm Flat Washers into factory threaded holes on the floor panel.
11. Position Driver Side Bar onto Mounting Brackets. Attach Side Bar to Mounting Brackets using the included (4) 8mm x 30mm Hex Head Bolts, (4) 8mm Lock Washers, and (4) 8mm Flat Washers (Figure 1). Do not tighten at this time.
12. Level and adjust Side Bar; then tighten all hardware at this time.
13. Re-install the rest of fastener on the rock shield.
14. Repeat steps 2-13 for passenger Side Bar.
15. Do periodic inspections to the installation to make sure that all hardware is secure and tight.

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Installation
1. Slide two 5/16” dia x 1-1/8” wide U-bolts (C1) over the rear frame cross tubes as shown in figure 1.
2. Place the plow mount (A1) under the vehicle, and slide the legs of the U-bolts through the four rear holes in the plow mount. Terminate the U-bolt legs with 5/16” dia flat washers (C3) and 5/16” dia nylock nuts (C4) as shown in figure 2.
NOTE: Do not tighten the bolt and nut completely. You will do this later in the installation.
3. Slide two 5/16” dia x 1-3/8” wide U-bolts (C2) over the large side frame tubes under the vehicle and through the plow mount (A1)
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Installation
1. Slide four 5/16” dia x 1-1/4” wide U-bolts (C1) over the underside frame of the ATV. If unsure of their location, position the plow mount (A1) against the underside of the ATV, just in front of the skid pan, and find the approximate location of where the U-bolts go.
2. Once the U-bolts (C1) are in place, position the plow mount (A1) under the vehicle, and slide the legs of the U-bolts through the eight holes in the plow mount. Work on one U-bolt leg at a time, as a threaded end is exposed, terminate the U-bolt leg with a 5/16” dia flat washer (C2) and 5/16” dia nylock nut (C3). Continue until each U-bolt has a washer and nut on the end of it.
NOTE: Do not tighten the bolt and nut completely. You will do this in the next step
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1. Remove contents and check for damage. Verify all parts are present. Read instructions completely before installation.
2. Locate driver side mounting locations on vehicle (See Figure 1and 2). Repeat for passenger side.
3. Attach driver side front and rear mounting brackets to underside of rocker panel as shown using M8 hex bolts, 5/16” flat washer and 5/16” lock washer. Hand tighten only (See Figure 1 and 2). Repeat for passenger side.
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STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine passenger and driver mount brackets from figure above.
STEP 4. Remove the (16) push type retainers and (2) 6mm bolts from the lower splash shield. Remove plastic splash shield to gain access to mounting locations.
STEP 5. Locate the (4) 14mm holes in the lower radiator support. Attach the mount brackets using the (4) 1/2-13 x 1.00” hex head bolts, (4) 1/2” external-internal tooth lock washer, (4) 1/2” flat washer, (4) 1/2” lock washer, (4) 1/2-14 hex nuts, (2) 5/16-18 x 1.75” hex head bolts, (2) 5/16” lock washer, (2) 5/16” flat washers and (2) 5/16-18 flange lock nuts. Leave loose.
CAUTION: Wheels must be supported to support sub-frame to the unibody to avoid misalignment for re- attachment.
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STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list. Read and understand instructions completely before beginning installation.
STEP 2. Measure, and mark clearly, from the front of pinch weld towards the rear of vehicle for bracket positions. Suggested locations at 14 1/2”,33 1/4”, 49 1/2” and 61 1/2”.
STEP 3. Drill 5/16” holes as marked on pinch weld. Drill each hole in pinch weld so they are centered vertically.
STEP 4. Under the vehicle near the first 2 hole locations you will see 2 black body plugs, remove these
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STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine Driver and Passenger Uprights and Top and Bottom Tubes. (Uprights are positioned so raised side of bolt holes are facing each other and the Tube with the two pierced holes is the Bottom Tube).
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Remove the contents from the box and check for any damage. Verify all parts against the parts list.
Read and understand instructions completely before beginning installation.
Remove 10mm bolts from bumper brace located on back side of front body mount if present. For each side, place Mount Bracket up to the backside of the body mount and secure using existing 10mm bolts removed in step 3. (On trucks without existing bolts, use the 10mm hardware provided in the bolt kit).
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Apply for below vehicle:
2000-2007 Chevy Silverado 1500 Crew Cab
2000-2007 GMC Sierra 1500 Crew Cab
2001-2007 Chevy Silverado HD Crew Cab
2001-2007 GMC Sierra HD Crew Cab

2006 and newer General Motors trucks have a larger cab mount bolt than in previous years. You will need to reuse your factory cab mount bolts when installing this kit on those trucks.
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