Automotive Manual PDF

For breaker points, the 5 ohm coils should be used or the 3 ohm coils can be used and a 1 to 2 ohm ballast resistor placed in the 12 volt line going to the coils. Generally, a ballast resistor should not be used with DYNA COILS on electronic ignitions. The secondary towers are designed to accept 7 or 8 mm automotive spark plug wire. Wire kits are available trom DYNATEK.
1) Remove the gas tank. Locate the two ignition coils.
2) Unplug the primary wires coming from the coils and disconnect the high voltage wires from the spark plugs. Remove the coil mounting bolts, and remove the coils.
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REAR SETUP (45” hose)
STEP 1: Lift the vehicle off the ground with a jack or on a stand. Remove the stock shock absorber from the vehicle. Install the Elka shock absorbers on the vehicle. The banjo bolt must face towards the front of the vehicle with the hose coming out on the left side. The rebound adjuster located at the bottom of the shock should face the rear of the quad for convenient access. The bottom fork of the shock can be turned 180° clockwise if needed.
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Thank you for purchasing Maximum Motorsports’ Polyurethane IRS Subframe Bushing Kit. This kit is intended for use on the 1999-2004Cobra IRS subframe. The polyurethane bushings in this kit are considerably less compliant than the stock rubber IRS subframe bushings. These stiffer bushings virtually eliminate displacement of the IRS subframe relative to the chassis, thus improving stability and predictability of the car during acceleration, braking and cornering. The polyurethane still provides very good noise isolation. 1979-98 cars fitted with IRS require MMIRSU-2 bushing kit.
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While this kit is an easy bolt-on system, Rize Industries, LLC. strongly recommends that a professional installation center be contracted to do the install. Rize Industries, LLC. also recommends using a hydraulic lift when performing this installation.
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In 2004 BMW started shipping the GS Adventurer with a feature that enabled the bike to be jumpstarted via a post attached directly to the starter. Prior to that you would have to remove the seat and try to access the battery which is located under the gas tank. Adding this feature to your bike is not that difficult and costs less than $30 in parts. The whole installation should take less than an hour with the majority of the time being spent locating and drilling the hole for the positive post in the starter cover.
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Removing stock carburetor and cables.
1. Remove seat, front fenders and gas tank. Make sure fuel petcock is in “ON” or “RES” position. If it is in the “PRI” position it will allow fuel through it.
2. Remove throttle cable, (and housing if installing a twist kit) from throttle housing. Pay close attention to routing when removing cable as the new cables will need too be routed the same.
3. Disconnect choke cable from stock carburetor before disconnecting it from handle bar and remove.
4. Remove stock carburetor.
5. Stuff a dry, clean rag into the intake manifold to keep debris from entering engine.
6. Remove stock rear head stay from frame and head.
7. Remove plastic vent box from right side of frame along with hoses.
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Removing stock carburetor and cables
1. Remove seat and gas tank. Make sure fuel petcock is in “off” position.
2. Remove throttle cables and throttle housing.
3. Remove voltage regulator from left side of frame to allow carb to come out.
4. Remove stock carburetor.
5. Unplug TPS (throttle position sensor) and tape end off coming from bike.
6. Stuff a dry, clean rag into the intake manifold to keep debris from entering engine.
7. Remove engine breather lines along with plastic canister on right side of bike.
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The 2004 to 2006 GTO fuel system uses a method that is referred to as a “return side jet” to fill the fuel pump canister. This means the fuel from the fuel pressure regulator return is being used to create the high velocity jet that fills the pump canister. The pump itself, like most modern fuel systems, actually pumps the fuel out of the canister to the engine and the jet refills the canister. This means that if you are using all or almost all of the fuel that the pump can deliver, there is little or no fuel returned to the canister by the pressure regulator. Since there is nothing left to drive the jet, the jet is not able to refill the canister and the pump will eventually run dry. For this reason it is even more important to have a pump capable of delivering more fuel than is needed on the GTO.
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