Automotive Manual PDF

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list. Read and understand instructions completely before beginning installation.
STEP 2. Measure, and mark clearly, from the front of pinch weld towards the rear of vehicle for bracket positions. Suggested locations at 14 1/2”,33 1/4”, 49 1/2” and 61 1/2”.
STEP 3. Drill 5/16” holes as marked on pinch weld. Drill each hole in pinch weld so they are centered vertically.
STEP 4. Under the vehicle near the first 2 hole locations you will see 2 black body plugs, remove these
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STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine passenger and driver brackets. SEE FIGURE 1.
STEP 4. Remove (16) push type retainers from lower splash shield. Remove plastic splash shield to gain access to mounting locations.
STEP 5. Locate bolts that hold the frame brace and bumper brackets to vehicle. Remove bolts using a 17mm and 14mm socket and ratchet.
STEP 6. Install bracket between lower radiator support and frame brace using (2) 1/2” flat washers on top of bracket’s frame brace slots and replace bolts. Install (1) 3/8-16 x 1.00” hex head bolt, (1) 3/8” lock washer and (2) 3/8” flat washers. Leave loose. SEE FIGURE 1. NOTE: It may necessary to loosen body mount bolt holding the frame brace to gain enough clearance to slide brackets in place.
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Remove the contents from the box and check for any damage. Verify all parts against the parts list.
Read and understand instructions completely before beginning installation.
Remove 10mm bolts from bumper brace located on back side of front body mount if present. For each side, place Mount Bracket up to the backside of the body mount and secure using existing 10mm bolts removed in step 3. (On trucks without existing bolts, use the 10mm hardware provided in the bolt kit).
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The most common engine fitment is the Ford Zetec E, however, Ford Duratec, Ford Pinto and Ford Cosworth engine fitments are also available from GKD. Customers have also previously made their own engine and gearbox mounts for the Ford V4 and V6 as well as the Mazda and Rover V8 engines. Please consult GKD for advice on suitability. GKD are always ready to advise on engine builds and ancillary equipment.
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The siren speaker wires must exit through the bottom of the siren. The siren wire hole is also the drainage hole. Improper mounting will damage the driver and void the warranty. Sirens produces extremely loud emergency warning tones! Exposure to these tones without proper and adequate hearing protection, could cause ear damage and/or hearing loss!
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Heli Bars are designed to safely increase your riding comfort, however it is imperative that these instructions be followed to ensure correct installation. Failure to follow these instructions could result in improper installation and create a dangerous control situation. If you have questions about installation call Heli Modified, Inc. at 1-800-859-4642.

NOTE: Heli Bars for the ST3 and ST4 are designed to utilize the factory bars and replace the stock mounting lugs only. Remove the front brake master cylinder from the right handlebar. It is NOT necessary remove any other controls or grips.
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