Automotive Manual PDF

You will need a portable crane and/or a friend to lift the motor from the crate and on to the boat. Take your time and be careful. Keep fingers clear of pinch points near the mount and swivel.
Uncrating: Remove the handle and mount it to the side of the engine with three, 3/8″ bolts. Be careful not to stretch the handle wires and cables. The washers and nylock nuts installon the inside of the handle mount near the slots. The handle bolts must be snug enough to hold the handle firmly, but yet allow the handle to move up and down freely.
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Installation
1. Slide two 5/16” dia x 1-1/8” wide U-bolts (C1) over the rear frame cross tubes as shown in figure 1.
2. Place the plow mount (A1) under the vehicle, and slide the legs of the U-bolts through the four rear holes in the plow mount. Terminate the U-bolt legs with 5/16” dia flat washers (C3) and 5/16” dia nylock nuts (C4) as shown in figure 2.
NOTE: Do not tighten the bolt and nut completely. You will do this later in the installation.
3. Slide two 5/16” dia x 1-3/8” wide U-bolts (C2) over the large side frame tubes under the vehicle and through the plow mount (A1)
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INSTRUCTIONS:
1. Remove the plastic lower front skid plate and the plastic upper bumper guard.
2. Remove the two bumper mounting bolts from the horizontal legs of the bumper.
3. Install the U-Clamps at the front of the horizontal bumper mounting legs from the outside, per the illustration.
4. Install the mount per the illustration by reinstalling the original bolts at the back and installing the provided 1/4″ x 1-3/4″ bolts, 1/4″ flat washers and 1/4″ nylock nuts through the mount and U-Clamps.
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STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list. Read and understand instructions completely before beginning installation.
STEP 2. Measure, and mark clearly, from the front of pinch weld towards the rear of vehicle for bracket positions. Suggested locations at 14 1/2”,33 1/4”, 49 1/2” and 61 1/2”.
STEP 3. Drill 5/16” holes as marked on pinch weld. Drill each hole in pinch weld so they are centered vertically.
STEP 4. Under the vehicle near the first 2 hole locations you will see 2 black body plugs, remove these
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1) Before beginning assembly/installation, please check to make sure you have received all of the contents as listed above.
2) Lay the roof rack halves upside down on a level, non-marking/non-scratching surface and align. Join the two halves together using the provided 5/16” X 18 X 1_ ” stainless hex bolts and Nylock nuts (7 each). Tighten securely. Before installing the Nylock nuts, lubricate the bolt threads with grease or a similar anti-seize lubricant.
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