Automotive Manual PDF

Removal of stock system:
First using 15mm socket or wrench, remove four (4) nuts at flange located approximately under the passenger side seat. Remove rear exhaust from rubber hangers and remove the system from under the truck.
NOTE: If you have purchased the optional front pipe, Remove the stock front pipe on the truck by removing the exhaust hanger on the transmission using a 13mm socket, then remove the band clamp at the front of the pipe, then remove stock front pipe from the truck. ( Note: the band clamp will be re-used during the installation of your new MBRP system)
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Lay out the exhaust on the floor so it looks like the drawing and compare parts with manual. To remove the stock exhaust, un-clamp it just in front of the muffler. You may need to heat it up for easier removal. Leave all rubber grommets in place. Use WD-40 to aid in removal of exhaust and the hangers. Now cut off your stock tailpipe just behind the muffler
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Power Plant
Removing the cylinder head
Caution : The manufacturer assumes no responsibility for damage resulting from the use of unsuitable tools for the removal and refitting of the engine or any part of it.
When the engine is in place, the cylinder head, the cylinder, the piston and the reed valve can be exposed by removing the following parts: exhaust pipe, air filter casing, carburettor.
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Cautions for units utilising refrigerant R410A
In case of using the existing pipes for R22, be careful with the followings.
- Be sure to perform replacement operation before test run.
- Avoid using thin pipes

Make sure that the inside and outside of refrigerant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
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This second part covers a lot of ground but the techniques can be used for complex projects. To demonstrate how to make a two part mold I’ve decided to mold a tube which could be use to make charge pipes, etc.

All the usual disclaimers_the chemicals are hazardous so use adequate protection. This tutorial is how I do it. There are other methods which may be superior. If you choose to try these procedures its at your own risk.
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