Automotive Manual PDF

Before performing any on-vehicle adjustments to fuel or ignition systems, ensure engine mechanical condition is okay.
VALVE CLEARANCE
NOTE: Adjust valve clearance with engine cold.
NOTE: If valve cover uses grommets below retaining nuts or bolts, keep grommets in order so they are installed in original locations during reassembly.
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The following actions were taken in order of time needed to perform them…
Verified that the plug wire was transferring energy to the #1 plug by removing (from the spark plug, not the distributor) it and holding it close to the engine block. The presence of a spark at regular intervals demonstrated that the wire was acceptable. Also the ignitor and distributor were OK because the other 5 cylinders were firing normally. After changing the #1 spark plug, the symptom remained. This verifies the presence of a spark in the cylinder.
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For proper repair and maintenance a thorough familiarisation with this manual is important and it should always be kept in a handy place for quick and easy reference. All the contents of this manual, including drawing and specifications, are the latest available at the time of printing. As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Authorised Mazda dealers. This manual should be kept up-to-date. Mazda Motor Corporation reserves the right to alter the specifications and contents of this manual without obligation or advance notice.
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TECHNICAL INFORMATION
Spark Output: The Enhancer Ignition System for the Honda 400EX produces a high output spark that is approximately double the stock spark output. This increased spark energy allows the use of richer fuel mixtures or even exotic fuel such as alcohol. The MSD Ignition will put out approximately 30,000 volts to the spark plug.
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Tools required:
• ratchet with 10mm, 12mm, & 14mm sockets
• spark plug socket (17mm??)
• 3″ & 9″ extensions for ratchet
• pliers ‐ one regular and one needle nose
• jewelers flathead screwdriver
• can of compressed air or air hose (optional)
• can of carburetor cleaner
• clean rags and newspaper
• one quart size plastic bottle like motor oil or a sturdy piece of wood or simular about that height used to prop up the air intake plenum
• security code (if you have stock radio)
• one tiewrap if you have to cut the one under air intake hose (optional)
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Dividers and housings for all tools ? Folding shelves and panels ? Centralized security locking of the two drawer chests ? Flush-fitting side handles ? Oil-proof rubber wheels, 100 mm diam., two fixed and two swivelling, one of which with brake (front wheels on telescopic sliders for greater stability) ? Sheet steel casing, cataphoretic proceeding ? Overall dimensions: closed 650×1000×400 mm open 1300×1400×460 mm  89 Kg Special tool assortment for car repair (334 pcs.) Tool assortment for car repair (203 pcs.) Pcs. Pcs. description Lock ring plier Lock ring plier Lock ring plier
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This manual coversthe operation and maintenance of G X I 20 and G X I 60 eng~ines and is based G X I engine. The QXE type is equipped for both on 60 electric and manual starting; other types are equipped for manual starting onl$. All information in this publication based on the latest product inforis mation available a t the time of printing. Honda Motor Co., Ltd. reserves the right t o make changes a t any time without notice and without incurring any obligation. No part of this publication may reproduced without written be permission.
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