Automotive Manual PDF

Step 1
Remove the driver’s side hood cover by prying upward with both hands.
Step 2
Remove the driver’s side windshield molding. Do not peel off the rubber seal or separate from roof molding.
Step 3
Remove 4 screws from driver’s side roof railing. Remove roof and windshield molding and set it down on the table.
Step 4
Measure 1” from the beginning of the roof railing and mark on the masking tape the spot to drill ―” hole for your harness.
(more…)

[Read more →]

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine passenger and driver mount brackets from figure above.
STEP 4. Remove the (16) push type retainers and (2) 6mm bolts from the lower splash shield. Remove plastic splash shield to gain access to mounting locations.
STEP 5. Locate the (4) 14mm holes in the lower radiator support. Attach the mount brackets using the (4) 1/2-13 x 1.00” hex head bolts, (4) 1/2” external-internal tooth lock washer, (4) 1/2” flat washer, (4) 1/2” lock washer, (4) 1/2-14 hex nuts, (2) 5/16-18 x 1.75” hex head bolts, (2) 5/16” lock washer, (2) 5/16” flat washers and (2) 5/16-18 flange lock nuts. Leave loose.
CAUTION: Wheels must be supported to support sub-frame to the unibody to avoid misalignment for re- attachment.
(more…)

[Read more →]

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list. Read and understand instructions completely before beginning installation.
STEP 2. Measure, and mark clearly, from the front of pinch weld towards the rear of vehicle for bracket positions. Suggested locations at 14 1/2”,33 1/4”, 49 1/2” and 61 1/2”.
STEP 3. Drill 5/16” holes as marked on pinch weld. Drill each hole in pinch weld so they are centered vertically.
STEP 4. Under the vehicle near the first 2 hole locations you will see 2 black body plugs, remove these
(more…)

[Read more →]

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine passenger and driver brackets. SEE FIGURE 1.
STEP 4. Remove (16) push type retainers from lower splash shield. Remove plastic splash shield to gain access to mounting locations.
STEP 5. Locate bolts that hold the frame brace and bumper brackets to vehicle. Remove bolts using a 17mm and 14mm socket and ratchet.
STEP 6. Install bracket between lower radiator support and frame brace using (2) 1/2” flat washers on top of bracket’s frame brace slots and replace bolts. Install (1) 3/8-16 x 1.00” hex head bolt, (1) 3/8” lock washer and (2) 3/8” flat washers. Leave loose. SEE FIGURE 1. NOTE: It may necessary to loosen body mount bolt holding the frame brace to gain enough clearance to slide brackets in place.
(more…)

[Read more →]

A factory service manual is necessary to perform this installation. Do not attempt to perform this installation if you are not confident in your ability to perform all steps in the procedure, including precise drilling and tapping; consult a trained technician.
Procedure remove the stock aIr cleaner and carburetor
steP 1 Remove the seat, dash panel, and fuel tank; consult your factory service manual for specific instructions on performing this procedure.
steP 2 Remove the air cleaner assembly. Save the clamp securing the rubber manifold to the carburetor, it will be reused later. See PIC.1.
steP 3 Remove the carburetor for re-jetting; consult your factory service manual for specific instructions on removing the carburetor. Prepare the carburetor for re-jetting by removing the top cover, see PIC.2.
(more…)

[Read more →]

REAR SETUP (45” hose)
STEP 1: Lift the vehicle off the ground with a jack or on a stand. Remove the stock shock absorber from the vehicle. Install the Elka shock absorbers on the vehicle. The banjo bolt must face towards the front of the vehicle with the hose coming out on the left side. The rebound adjuster located at the bottom of the shock should face the rear of the quad for convenient access. The bottom fork of the shock can be turned 180° clockwise if needed.
(more…)

[Read more →]

Upon receipt of the Rocket Locker, the casting and the light should already be assembled and wires should be fed thru casting.
Step 1: Feed wires thru hole in the oval gasket.
Step 2: Install Allen head bolts through the hole in Rocket Locker casting, plastic oval gasket, and rubber expander.
Step 3: Install threaded back plate on Allen head bolt. Snugly tighten the back plate against the rubber expander.
Step 4: Remove the tail light lens. To do this, open tailgate and remove the screws that hold the lens in place (refer to picture below). If you are not sure which screws hold the lens in place refer to your owner’s manual on how to replace tail light bulbs. Then release the tabs on the other side of the lens.
(more…)

[Read more →]

STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
STEP 2. Read and understand instructions completely before beginning installation.
STEP 3. Determine Driver and Passenger Uprights and Top and Bottom Tubes. (Uprights are positioned so raised side of bolt holes are facing each other and the Tube with the two pierced holes is the Bottom Tube).
(more…)

[Read more →]

Remove the contents from the box and check for any damage. Verify all parts against the parts list.
Read and understand instructions completely before beginning installation.
Remove 10mm bolts from bumper brace located on back side of front body mount if present. For each side, place Mount Bracket up to the backside of the body mount and secure using existing 10mm bolts removed in step 3. (On trucks without existing bolts, use the 10mm hardware provided in the bolt kit).
(more…)

[Read more →]

Preparation
1. Ensure all lamps and accessories are OFF.
2. Ensure the ignition switch is in the OFF position.
3. Loosen the negative battery cable bolt. Remove negative battery cable from terminal and position away from battery.
4. Wait one (1) minute prior to working on the vehicle to assure SIR roof rail airbag system has been disabled for your safety. Install Camera into Endgate
(more…)

[Read more →]