Automotive Manual PDF

The rack must be inspected before each use to make certain attachments are secure, and for evidence of Wear. Misuse of the rackor failure to observe the manufacit/rer ’s mär action s as to installation, proper Attachment and maintenance will void any warranties that may be implied by law.
1. Plastic Bag labeled #1 remove contents and press rubber protective strip #1 on to bottom of fairing #2.
2. Plastic Bag, labeled #2 re move c ontents and place black button head sere w #3 thru blac k washe r and then thru fairing #2. Place fairing onto bracket #4 and attach black washer, lock washer and wing nut finger tight only. Attach all 4brackets but do not attach fairing to rack at this time.
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This system is a bolt-on package that is designed to enhance traction by eliminating wheel hop and promoting weight transfer to the front wheels. Installation of this product requires the permanent removal of the factory plastic splash pan located just behind the radiator support. No other modifications are required for installation.
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Position truck on a flat surface and lift vehicle by the frame so that the front wheels are off the ground. Use a minimum 3 ton jack stands and place under frame for safety or a (2) two post lift if available. Make sure that the emergency brake is on and the rear wheels are blocked to prevent a rollout.
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Ford Sport Tracs, because of their unique nature, require additional assembly procedures to install the side rails. A set of support brackets and hardware have been included with your TruXedo® kit in place of the clamp assemblies used on standard pickup boxes. These have been especially designed to fit your Sport Trac composite box.
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1. Disconnect negative battery cable. Grasp intake tube and sharply lift up and away from airbox
2. Grasp large oval section of intake tube and pull up and away from inner fender well, and remove entire intake tube. (Note: Intake tube is held in with rubber grommets, no bolts.)
3. Remove 13mm nut on power steering reservoir bracket. Install Airaid intake tube support bracket, replace nut, and leave slightly loose. (Nut will be tightened after final adjustments.)
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1) Remove 4 bolts beside tow hooks to remove factory bumper. Retain bolts and tow hooks for use in step 7. ( see figure 1)
2) Remove fog lights from factory bumper keeping plastic pins and adjusting screw assembly in tact for future installation.
3) Remove casing from factory fog lights and discard. Install fog lights to brackets located on backside of new bumper using hardware removed in step 2.
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The Vaporizer/Regulator assembly must have some components installed prior to mounting the unit. Figure 1 shows the location of the supplied components.
1. Install the Outlet Orifice. Verify assembly
is inserted as shown in Figure 12 pg. 12.
2. Install Propane Pressure Sensor.
3. Install Fuel Pressure Switch and propane lock-off solenoid.
4. Install the 90° coolant hose elbow fittings to the regulator’s coolant inlet/outlet ports.
Note: Figure 1 shows straight fittings, but the kit includes 90° fittings.
5. Install Fuel Line Fitting.
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Simple step to front bumber replacement:
1) Remove hood release latch from factory assembly on factory bumper. Set aside and retain factory hardware for future installation.
2) Remove 4 bolts beside tow hooks to remove factory bumper. Retain bolts and tow hooks for use in step 7.
3) Remove fog lights from factory bumper retain plastic pins and adjusting screw assembly for future installation.
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To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully.
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