Automotive Manual PDF

Installation requires a professional mechanic. Prior to beginning, inspect the vehicles steering, driveline, and brake systems, paying close attention to the suspension link arms and bushings, anti-sway bars and bushings, tie rod ends, pitman arm, ball joints and wheel bearings. Also check the steering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The overall vehicle must be in excellent working condition; repair or replace all worn parts. Read instructions several times before starting. Be sure you have all needed parts and know where they install. Read each step completely as you go.
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Installation
1. Slide two 5/16” dia x 1-1/8” wide U-bolts (C1) over the rear frame cross tubes as shown in figure 1.
2. Place the plow mount (A1) under the vehicle, and slide the legs of the U-bolts through the four rear holes in the plow mount. Terminate the U-bolt legs with 5/16” dia flat washers (C3) and 5/16” dia nylock nuts (C4) as shown in figure 2.
NOTE: Do not tighten the bolt and nut completely. You will do this later in the installation.
3. Slide two 5/16” dia x 1-3/8” wide U-bolts (C2) over the large side frame tubes under the vehicle and through the plow mount (A1)
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Installation
1. Slide four 5/16” dia x 1-1/4” wide U-bolts (C1) over the underside frame of the ATV. If unsure of their location, position the plow mount (A1) against the underside of the ATV, just in front of the skid pan, and find the approximate location of where the U-bolts go.
2. Once the U-bolts (C1) are in place, position the plow mount (A1) under the vehicle, and slide the legs of the U-bolts through the eight holes in the plow mount. Work on one U-bolt leg at a time, as a threaded end is exposed, terminate the U-bolt leg with a 5/16” dia flat washer (C2) and 5/16” dia nylock nut (C3). Continue until each U-bolt has a washer and nut on the end of it.
NOTE: Do not tighten the bolt and nut completely. You will do this in the next step
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INSTRUCTIONS:
1. Remove the plastic lower front skid plate and the plastic upper bumper guard.
2. Remove the two bumper mounting bolts from the horizontal legs of the bumper.
3. Install the U-Clamps at the front of the horizontal bumper mounting legs from the outside, per the illustration.
4. Install the mount per the illustration by reinstalling the original bolts at the back and installing the provided 1/4″ x 1-3/4″ bolts, 1/4″ flat washers and 1/4″ nylock nuts through the mount and U-Clamps.
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